AIM Processing Small Plastic Parts Blog

Maintaining proper wall thickness is one of the most important aspects of designing custom injection molded parts. Overly thick walls not only waste material, they’re also more likely to exhibit part defects such as sink marks. On the other hand, overly thin walls are prone to warping and cracking, while also generally lacking the strength necessary for a durable end product.

In the plastics manufacturing industry today, automation is the name of the game if you want to be competitive. Automated injection molding machines, robotic part handlers, automatic loading/unloading systems… In fact, automated manufacturing technology has become increasingly common throughout the American manufacturing sector as a whole. Essentially, these newer technologies help US manufacturersoperate as lean, efficient and productive as possible, thus meeting the new demands of onshoring while remaining cost competitive to the global marketplace.

For at least the past decade, plastics have often been considered negatively in discussions concerning sustainability and eco-friendliness. But most of this is tied to single-use plastics and how they are handled after usage. Looking further upstream to plastic manufacturing, the reality may be more eco-friendly than one would think. The modern injection molding sector has become more and more concerned with sustainability and environmental friendliness. From the plastic materials that make up the products to the production equipment that molds them, along with all of the complex logistics behind shipping and supply chain management – today’s industry demands better sustainability at every turn.

Plastic injection molding services are increasingly crucial within today’s medical and tech sectors. From state-of-the-art medical devices and specialized healthcare equipment to complex electronics components and everyday gadgets, molded plastic products can be found in virtually every facet of modern day life.

Of course, medicine, healthcare, electronics manufacturing, and the various tech industries are some of the fastest growing markets in Colorado and across the nation. More and more vendors in these niches are demanding the highest quality American injection molding companies to manufacture their products lean, reliably, and as sustainably as possible – all while simplifying their supply chains. Enter AIM Processing, one of the greater Colorado region’s leading injection molding service providers.

Nylon is a highly versatile thermoplastic material that is used in many specific injection molding applications today. An extremely durable and chemically-resistant plastic, nylon is commonly used in automotive electronic connectors, protective casings, enclosures, metal replacement parts, and high-wear mechanical components.

There are many different common types of plastics used in the injection molding industry today. And for many projects, there will be numerous suitable plastics to choose from.

Of course, choosing the best thermoplastic material for your project isn’t simply a case of going with the strongest and most durable option, or choosing the cheapest suitable material. You have to carefully consider the use cases for your end products, all of the performance requirements, potential reliability issues that may arise, as well as the overall material cost, availability, and sustainability.

 

 

Plastic injection molding is sometimes compared to extrusion when customers are searching for the most optimized manufacturing method for their products. While the injection molding and extrusion processes are very different, they are both capable of producing high-quality parts with complex designs.

Nevertheless, there are certain types of products – or production goals – which are much better suited for the injection molding process, and vice versa. Learn more about these two unique manufacturing services below, including the common advantages and product applications.

While injection molding services are often compared or even cross-shopped with vacuum forming, which is a specialized form of thermoforming. However, the two manufacturing processes are actually quite different, and each is uniquely optimized for different types of projects.

If you’d like to learn more about how the injection molding process works, check out our Brief Introduction to Injection Molding as well as our Plastic Injection Molding Services page. Or if you’d like to delve deeper into the advantages of injection molding specifically compared to vacuum forming, check out our comparison of the two processes below.

Plastic injection molding services are a reliable, efficient, and scalable method for manufacturing an extremely wide range of different small parts and components. However, like all production methods, the injection molding process poses some unique challenges for small plastic part manufacturers.

In this article, we discuss some of the most common challenges and quality control issues that can arise with custom injection molded products. At AIM Processing, we apply decades of combined engineering expertise and utilize the latest production technology to overcome these challenges, delivering superior injection molded products which are manufactured to your exact specifications.